Description of Back flow 85℃ filling flavor beverage / FC juice
bottling line
The 3000BPH 3 in 1 auto RCGF12-12-4 0-2L bottle hot juice filling
machine is used in production of non-soda drink of hot juice or
cold water packed in polyester bottles. Washing, filling and
capping are integrated in one machine.
The most advanced technology from Japan and Germany is employed in
the design. The gravity fixed liquid surface filling is used. The
filling is fast, the amount of liquid is accurately controlled and
the dropping and leakage are avoided.
Main feature of 3000BPH 3 in 1 auto RCGF12-12-4 0-2L bottle hot
juice filling machine:
1. This machine has compact structure, complete control system,
convenient operation and high degree of automation.
2. The parts in contact with materials are made of high-quality
stainless steel, which is corrosion-resistant and easy to clean.
3. Using high-precision, high-speed quantitative filling valve, the
liquid level is accurate without liquid loss, ensuring excellent
filling quality.
4. The capping head adopts a constant torque device, which
guarantees the capping quality without damaging the cap.
5. Adopt an efficient lid sorting system, with perfect lid feeding
and protection devices.
6. Equipped with a complete cleaning management system to ensure
the quality of flushing before filling.
7. To change the bottle shape, it can be realized only by replacing
the star wheel and the curved plate, and the operation is simple
and convenient.
8. Equipped with a complete overload protection device, which can
effectively protect the safety of the machine and the operator.
9. This machine adopts a variable frequency speed regulating motor,
which can conveniently adjust the production capacity
appropriately.
10. The main electrical components, frequency converters,
photoelectric switches, proximity switches, electric control
valves, etc. are all imported components from MITSUBISHI, OMRON,
and SCHNEIDER to ensure the excellent performance of the whole
machine.
11. The control system has functions such as automatic water level
control, detection and alarm for missing caps, automatic stop alarm
for rinsing, and shift output counting.
12. All components of the gas circuit system adopt Taiwan AIRTAC
products.
Equipment list of 3000BPH 3 in 1 auto RCGF12-12-4 0-2L bottle hot
juice filling machine:
| Items | Name of machine | Model | Size(mm) | Qty. |
1.1 | 3 in 1 washer-filler-capper monoblock unit | RCGF12-12-4 | 2100*1700*2300 | 1set |
| 1.1.1 | Air conveyor | FS-1 | 2.2m | 1set |
| 1.1.2 | Motor conveyor | SYS-1 | 4m | 1set |
| 1.1.3 | Light checker | DJ-1 | 1000mm | 1pc |
| 1.1.4 | Cap lifter | TSJ-1 | 800*800*2800 | 1set |
Electrical apparatus:
| Transducer | Mitsubishi | 2.2K |
| Touch screen | Easyview-TaiWan | MT6070 |
| PLC | Mitsubishi | FXIS-20MR |
| Stabilized voltage supply | MingWei-TaiWan | S-35-24 |
| Contactor | Schinder | CJX2-0910 |
| Approach switch | Autonics | PR18-8DN |
| Air switch | Schinder | 3P-D20 |
| | IP-C3 |
| Model | RCGF12-12-4 |
| Capacity(B/H for 500ml bottle) | 3000-4000 |
| Bottle size | Neck:φ20-50mm；Height:150-320mm |
| Water pressure | 0.18-0.25Mpa |
| Water consumption(kg/h) | 1000 |
| Washing station | 2 |
| Dripping station | 2 |
| Filling precision | ＜+1MM |
| Air pressure | 0.4Mpa |
| Air consumption (m³/min) | 0.3 |
| Power(kw) | 5 |
| Weight(kg) | 2500 |
| Dimension(L*W*H)(mm) | 2100*1700* 2400 |
Electrical rating power of 3000BPH 3 in 1 auto RCGF12-12-4 0-2L
bottle hot juice filling machine:
| Main motor | 2.2KW |
| Air conveyor blower | 1.1KW |
| Rinsing pump | 0.37KW |
| Filling pump | 0.55KW |
| Cap sorting motor | 0.22KW |
| Belt conveyor motor | 0.37KW |
| TOTAL | 4.81KW |
