Description of Monoblock PET botle sparking soda water carbonated drink filling
line
This series of equipment is used for the production of various
carbonated beverages in polyester bottles. Realize bottle washing,
filling and capping on one machine. The whole machine has
scientific and reasonable design, beautiful appearance, complete
functions, convenient operation and maintenance, and high degree of
automation. Comprehensive use of Italian and German advanced
technology. Fast filling speed and stable liquid level control.
Such as: no filling when there is no bottle, the filling valve will
automatically close when the bottle bursts during gas flushing or
filling. Using oil nylon gear transmission, low noise, stable
operation of the whole machine. Magnetic torque type capping head
is adopted to realize the functions of capping and capping. The
screwing torque is steplessly adjustable, and it has the function
of constant torque screwing and sealing the plastic cover, and it
does not damage the cover, and the sealing is tight and reliable.
The horizontal rotary pneumatic cap sorting device has the
functions of not damaging the surface of the bottle cap, and
sending a signal to automatically refill the cap if the cap is
missing in the hopper.
The whole line mainly includes water treatment equipment, bottle
blowing equipment, blending, refrigeration, mixing system
equipment, filling equipment, light inspection equipment, bottle
warming equipment, blow drying equipment, coding equipment,
labeling equipment, and packaging equipment.
Allocation, refrigeration and mixing system:
Carbonated beverages are mainly composed of water, syrup, and
carbon dioxide. The syrup is made through the sugar pot and the
mixing tank. After filtration, the syrup is pumped into the syrup
tank in the carbonated beverage mixer, and the finished water is
also pumped into the water in the beverage mixer. The mixing of the
carbon dioxide can be facilitated by vacuum degassing. Through the
proportioning system on the beverage mixer, the water and syrup are
mixed in proportion to achieve the desired taste, and our mixer
incorporates carbon dioxide jet technology to improve the carbon
dioxide
The sandy taste of the sour drink is equivalent to Coca-Cola, and
the mixed material is cooled by a plate heat exchanger, where the
other end of the plate heat exchanger is mainly connected with a
water chiller (cold water is provided, antifreeze is added to it,
and the water outlet temperature is -3 ℃-8℃ adjustable) connection,
we will select the chiller based on the user’s local climate
conditions. Through this heat exchange method, the material can be
cooled to 0℃～3℃, and the material will be fed into the beverage
mixer Carbon dioxide mixing tank, under control
The carbon dioxide is dissolved into the material under proper
pressure, and a carbonated beverage with ideal gas lock capacity is
made.
Equipment list of 5000BPH 3 in 1 18-18-6 Carbonated soft drink
filling and packing line:
| Items | Name of machine | Model | Size(mm) | Qty. |
| 1.1 | Balanced pressure 3 in 1 unit | DCGF18-18-6 | 2750*2100* 2300 | 1set |
| 1.1.1 | Air conveyor | FS-1 | 2.2m | 1set |
| 1.1.2 | Belt conveyor | SYS-1 | 2m | 1set |
| 1.1.3 | Light checker | DJ-1 | 800 | 1pc |
| 1.1.4 | Cap elevator | TSJ-1 | 600*600*2500 | 1set |
| 1.2 | Bottle dryer | CG-2 | 1500*500*1600 | 1set |
1.3 | Single head high speed adhesive labeling machine | TB-751A | 2000*1200*1500 | 1set |
| 1.4 | Automatic PE film shrink packing machine | 10packs/min | 5050*3300*2100 | 1set |
Electrical apparatus of 5000BPH 3 in 1 18-18-6 Carbonated soft drink filling machine:
| Transducer | Mitsubishi |
| Touch screen | Easyview-TaiWan |
| PLC | Mitsubishi |
| Stabilized voltage supply | MingWei-TaiWan |
| Contactor | Schneider |
| Approach switch | Autonics |
| Air switch | Schneider |
Main parameters of 5000BPH 3 in 1 18-18-6 Carbonated soft drink filling machine:
Description: Monobloc washing – balanced pressure filling – capping
unit
Material: Body-SUS304
Model: DCGF18-18-6
Capacity: 5000-6000BPH (300ml)
Applicable bottle: PET bottle PET cap
Applicable filling content: carbonated beverage/ gas water
Main motor Power: 2.2KW
Dimension: 24500*2100*2100/2450mm
Weight: 3500kg
Rinsing pressure: 0.25-0.3Mpa
Filling temp: ≤4℃
Filling precision: ≤+1mm
Filling pressure: 0.25-0.4Mpa
Compressed air pressure: 0.4-0.6Mpa
Liquid tank: ring type
Rinsing: bottle neck blocking (Germ tech)
Filling: Constant pressure filling (Germ tech)
Capping: Magnetic screw capping (Germ tech)
